Hydrodymaic Extraction System (Patented)
Clean Green Biosystems has developed a patented technology of extracting highly bio available phytochemicals from fresh herbs, fresh fruits and fresh vegetables. Hydyne is Innovative new hydrodynamic extraction system that uses the entire fresh plant materials to preserve all the unique phytochemicals and phytonutrients compounds in a full spectrum/broad spectrum extract.
The bio availability of many of the Herbal extracts, Nutraceuticals and fruit juices are the range of 10-35%. This poor bio availability results in poor pharmacological activity which requires high and repetitive dosages
This patented hydrodynamic extraction process produces highly bioavailable phytochemicals /phytonutrients.
The application of our patented hydrodynamic system is as below.
1. To produce highly bioavailable
Phytochemicals / Phytopharma
ingredients
from fresh herbs.
2. To produce highly bioavailable
Phytonutrients / Nutraceuticals
from
fruits and vegetables.
3. To produce highly bioavailable Fruit
and Vegetable juices.
4. To produce highly bioavailable
Natural colours from fruits and
vegetables.
Clean Green Biosystems has proven hydrodynamic processing for the following fresh herbs, fresh vegetables and fresh fruits.
| FRESH HERBS | Green tea, Cannabis, Basil, Artemesia, Chrysanthemum, Turmeric, Green chillies, Milk thistle, Mint, Mulberry, Garlic, Ginger |
| FRESH VEGETABLES | Tomato, Carrot, Beetroot, Egg plants, Lettuce |
| FRESH FRUITS | Oranges, Apple, Pineapple, Watermelon, Lemon, Pomegranate, Banana, Grapes, Amla, Strawberry, Mulberry |
Principle Of Hydrodynamic Extraction:
Fresh plant materials (herbs, fruits and vegetables) are subjected to epidermis breaking, cuticle disintegration, membrane disintegration and cell fragmentation using intense hydrodynamic shearing and acoustics that releases bioactive compounds from the plant cells. Cell disruption is a sensitive process, and control of the cell disruption is required, to avoid uncontrolled release of cell debris or biomolecules denaturation.
The bioactive compounds in the plant cells are released and dissolved into an aqueous phase.
Hydrodynamic force is a well-controllable means for cell disintegration. It provides faster and more complete release of bio active compounds into a aqueous media, improves the mass transfer.
Hydrodynamic shear waves disrupt cell walls and releases a full spectrum matrix of compounds.
As the fluid waves break the cell wall mechanically by the shear forces, it facilitates the transfer of bioactive compounds from the cell into the solvent.
Particle size reduction also increases the surface area in contact between the solid and the liquid.
The solvent can enter into the cell, transporting essential oils and bioactive compounds from the cell interior into the surrounding solvent. This enables to produce high-potency extracts, with the highest contents of phenols, flavonoids, non-flavonoids, carotenoids, terpenoids, phytosterols, etc.
The USP of Our Hydrodynamic System
The system is the first of its kind to be able to use whole, freshly harvested plant materials.
Concentrates can preserve the full phytochemicals/phytonutrients profile, unlike many other systems where they are compromised or even lost.
The Hydyne system uses a unique pre-processing step, freezing. By freezing the plant material before processing, the phyto molecules retain their aromatic compounds and have a stronger scent.
Intrinsic heat generated by the hydrodynamic extraction normally activates the inactive phytochemicals /phytonutrients precursors.
Hydrodynamic technology converts fresh plant material into nano-emulsions.
Our proprietary technologies and procedures are designed to optimize the extraction of active phytochemicals/phytonutrients from different herbs, fruits and vegetables, maximizing yield and creating higher bioavailability, by converting the plant materials into nano emulsions.
Integrated modules include: biomass preparation, emulsion making, separation and isolation of phytochemicals/phytonutrients, extraction using a suitable solvent/solvent mixture, and evaporating the solvent and drying.
Uses a liquid-liquid extraction system, using food-grade/pharmaceutical solvents.
Able to distill the majority of solvents in the distillation system, using both a proprietary molecular distillation process in our commercial-grade systems, and a low temperature, short contact distillation path in our smaller scale systems.
Creates between 15-25% waste solids from plant material, which are converted into bio-compost that can be recycled into soil/substrate or farming manure, creating a closed loop system.
Efficiency of Hydrodynamic system
| Hydrodynamic extraction (nano emulsification) | 99% |
| Filtration and nano emulsion separation | 98% |
| Liquid-Liquid Extraction | 98% |
| Phase separation | 98% |
| Distillation and solvent recovery | 98% |
| Drying | 100% |
| Fractionation | 98% |